8-18%
Unplanned downtime reduction
Median range observed in first quarter of pilot customers
KaizenFlow is your AI Manufacturing Advisor. Connect your factory data, surface improvement opportunities, and verify savings — all in one platform.
Procurement checklist
Used by operations teams across pilot and scaled programs
Global battery producer (pilot)
U.S. packaging network (multi-site)
Automotive tier supplier (line rollout)
Industrial equipment group (private deployment)
Program names are generalized for confidentiality.
120+
Facilities connected
8.4M
Metrics analyzed / day
11
Countries
$4.2M
Verified savings delivered
Proof, not promises
KaizenFlow reports operational and financial impact using a repeatable methodology, so stakeholders can trust what changed and why.
8-18%
Unplanned downtime reduction
Median range observed in first quarter of pilot customers
5-12%
Scrap reduction
Line-level before/after variance adjusted by product mix
4-11%
Throughput gain
Normalized by shift calendar and planned maintenance windows
10-14 days
Time to first verified win
From connector activation to first closed-loop savings event
Methodology disclosure
Baselines are calculated over a pre-implementation window and compared against matched post-implementation periods. Savings estimates are confidence-weighted before execution and reconciled against observed deltas after execution.
Due diligence pack
Security and architecture brief
Tenant isolation model, RBAC controls, encryption standards, and deployment topologies.
Request security briefSample ROI workbook
Baseline assumptions, confidence weighting, and verified before/after calculation method.
Request ROI workbookPilot statement of work
8-week delivery plan, roles and responsibilities, and acceptance criteria.
Request pilot SOWSync your ERP, MES, SCADA, and IoT systems into one platform. See your entire operation in real time.
SAP, Business Central, NetSuite, OPC-UA, MQTT, Ignition, Kepware, and more. Connect in minutes, not months.
OEE, TEEP, throughput, scrap rate, MTBF — all calculated from live data. No more Excel. No more guessing.
82.4%
OEE
71.2%
TEEP
94.1%
Uptime
Nine AI specialists analyze your data around the clock — surfacing anomalies, predicting failures, and ranking opportunities by dollar impact.
Every improvement is ranked by estimated savings and confidence score — so your team works on what matters most.
Multi-method voting (Z-score, MAD, IQR, Isolation Forest) catches quality issues before they compound.
Discover hidden correlations across lines, shifts, and facilities that spreadsheets simply can't see.
Plant Director
Hit output targets with fewer surprise stoppages.
Continuous Improvement Lead
Run a prioritized backlog of actions tied to verified dollars.
Operations Finance
Link operational initiatives to measurable financial outcomes.
Tenant isolation
All analytics and conversations are scoped per tenant to prevent cross-facility leakage.
Security controls
TLS 1.3 in transit, AES-256 at rest, RBAC, and auditable action history.
Deployment options
Cloud, private VPC, or customer-managed infrastructure for regulated environments.
Governance
Human approval checkpoints, confidence scoring, and full recommendation traceability.
Why KaizenFlow
KaizenFlow is the only platform that combines AI-driven improvement discovery with closed-loop savings verification.
| Capability | KaizenFlow | Platform A | Platform B | Platform C |
|---|---|---|---|---|
| AI-ranked improvement backlog | ||||
| Closed-loop savings verification | ||||
| Multi-tenant isolation | ||||
| 43+ pre-built connectors | ||||
| Real-time TEEP/OEE analytics | ||||
| Private / on-prem deployment | ||||
| 8-week pilot with verified ROI | ||||
| Role-based outcomes (Ops/Finance/CI) |
Comparison based on publicly available product documentation as of Q1 2026.
Every AI suggestion becomes an assigned action with milestones, owners, and a deadline. No more improvement ideas dying on a whiteboard.
AI Detects Opportunity
Reduce changeover time on Line 3
Action Assigned
Owner: J. Martinez — Due: Mar 21
Savings Verified
Before: 48min → After: 22min
0%
Less unplanned downtime
0%
Scrap reduction
0%
Throughput gain
Closed-loop ROI tracking measures before-and-after performance for every improvement. No more guessing whether your CI program works.
Names and company details are generalized at customer request.
“KaizenFlow paid for itself in the first quarter. We cut unplanned downtime by 14% across two lines and finally have a single source of truth for OEE.”
Marcus Chen
VP Operations, Tier-1 Solar Manufacturer
From data connection to verified savings in three steps.
Plug into MES, SCADA, ERP, or CSV. No rip-and-replace — we sit on top of your current stack.
Our engine analyzes patterns and surfaces the highest-ROI improvement actions, ranked by savings and confidence.
Assign actions, track progress, measure actual savings against estimates. Closed-loop, every time.
Industry playbooks
Solar & battery
Yield stability and scrap containment during ramp-up.
Discrete manufacturing
Changeover compression and throughput balancing.
Food & packaging
Downtime prevention with quality and compliance continuity.
A defined 8-week plan with concrete artifacts for operations and finance.
Week 1-2
Connector setup, metric mapping, and baseline validation with operations stakeholders.
Week 3-5
AI specialists generate opportunities, confidence scores, and impact-ranked backlog.
Week 6-8
Teams execute selected actions and validate before/after performance with finance alignment.
Prove ROI before committing. Every plan includes onboarding and a dedicated success engineer.
Pilot-to-subscription transition terms are reviewed before kickoff, with a documented rollout plan for approved pilots.
Pilot
8-week engagement
Pro
Up to 8 facilities
Enterprise
Unlimited scale
Security and legal
Do you isolate tenant data?
Yes. Every data access path is tenant-scoped. See details in our security posture and architecture documentation.
Can we deploy in our own environment?
Yes. Enterprise deployments support private VPC and customer-managed infrastructure with scoped access controls.
Where can legal and security teams review terms?
We provide public Privacy and Terms pages, plus a due-diligence pack on request.
Most teams go live within 1–2 weeks. We connect to your MES, SCADA, or ERP via pre-built connectors — no custom development required.
No. KaizenFlow sits on top of your current stack. We pull data from the systems you already use and layer intelligence on top.
Pilot customers typically see 8–18% reduction in unplanned downtime and 5–12% scrap reduction within the first quarter. We publish a verified ROI report at the end of every engagement.
Yes. Data is encrypted in transit (TLS 1.3) and at rest (AES-256). Enterprise plans include private deployment and custom data retention policies.
Absolutely — that's the recommended path. Start with a single facility pilot, prove ROI, then expand to additional plants.
We analyze patterns across your metrics — downtime, scrap, throughput, energy — and surface suggested improvements ranked by estimated savings and confidence score. Every suggestion includes clear implementation steps.
Start with an 8-week pilot. We'll connect your data, surface opportunities, and deliver verified savings.